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Lean Six Sigma Specialist/Production Operations Manager

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Offer 12+ years of experience in Process Improvement, Manufacturing, Operations, Engineering, Quality and Program Management, with consistent results in achieving fiscal and organizational objectives. Talent for defining and resolving discrepancies to avoid unnecessary cost expenditures. Excel in training and directing top-performing teams. Effectively establish and manage key relationships with decision makers and strategic partners. Adept in certifications and regulatory of ISO0000 xxxxxx xxxx , xxxx , xxxxx 00000, ISO14001, TL9000, ANSI ESD S20-20, IPC RoHS, UL, TUV, CSA and FDA. Received guidance, coaching and rigorous training from the world renowned Lean Manufacturing Master/Sensei of Shingijutsu Japan.

 

Certified Lean Manufacturing Specialist Manufacturing Operations Profit and Loss

Certified Six Sigma Black Belt Production Quality Assembly and Test

Materials Planning Test Engineering Process Improvement Budget Allocation/Administration

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  Streamlined operations by applying the Lean Six Sigma manufacturing concept; managed the successful transfer and closure of three manufacturing plants and consolidation of operations in Charlotte site.

  Achieved and consistently sustained less than 7 minutes machine change over time, improving 75% from 25 minutes.

  Boosted profit margin 7%, inventory 35%, scrap 45%, and lead time/delivery performance 99.4% by leading 100+ kaizen events.

  Led business growth from $100M to $200M in only 15 months.

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Solectron Technology, Inc./FLEXTRONICS, Charlotte, NC                                               1997-2009

Lean Six Sigma Specialist (2005-2009)

  Contributed dynamic leadership skills in managing all aspects of the Lean Six Sigma site transformation program.

  Trained and mentored 650 production employees, engineering and management staff on Lean Six Sigma concepts, playing an instrumental role in the development of top performing team members.

  Oversaw the cross-functional process improvement projects and deployment of company s best practices, vital to maximizing productivity, efficiency and performance.

  Successfully implemented 100% cellularized assembly process by leading manufacturing from traditional push to pull system.

  Reduced manufacturing floor space by 35% by implementing U-Cell workstations, supermarket and JIT.

Assembly and Test Manager (1999-2005)         

  Managed the $200M product operations of a major electronics printed circuit board manufacturer, with full accountability for P&L and effective administration of daily operations.

  Led, managed and motivated 85 employees in production, quality and manufacturing engineering.

  Enhanced major customer satisfaction from business at risk to 100% of delivery and quality.

  Improved WIP inventory accuracy and WIP in process by 35% by implementing JIT & Kanban system.

  Increased gross margin from 8% to 15% by successfully controlling transformation and operating cost.

  Minimized scrap and manufacturing waste by 40% ($160K) by applying Lean and Six Sigma initiatives.

 

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Dennis Sarsozo                                                                                                    Page 2 of 2

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Career Background continued

 

 

Solectron Technology, Inc./FLEXTRONICS, Charlotte, NC                                               1997-2009

-Continued-

Production Supervisor/Specialist (1997-1999)  

  Exhibited solid leadership qualities in managing and training 50 employees in production, quality and manufacturing engineering.

  Spearheaded enterprise-wide effort to reduce cycle time by 25% using SPC control and process improvement.

  Decreased scrap and aged WIP by 45% ($150K) by organizing highly trained, skilled technicians.

  Applied sharp business acumen toward defining, developing and implementing an employee involvement system, directly resulting in a 15%  improvement in product quality yields.

 

IBM Corporation/Solectron Technology, Inc., Charlotte, NC                                             1995-1997

Production Specialist/Senior Lead Test Technician

  Strategically planned and coordinated daily schedules, quality assurance, assembly, testing and debugging of a highly complex electronics card assembly process, with strong focus on maximizing use of resources while controlling costs and meeting company needs.

  Maintained full accountability for overseeing 25 operators, 12 technicians and 10 quality inspectors in 4 manufacturing lines (IBM, Nortel, Lucent and Symbol).

  Achieved 99.9% accuracy and saved $350K of debug scrap boards by developing targeted debug techniques.

  Invented test fixture that improved quality yields by 15% and saved cycle test time by 2 minutes, resulting in $75K in annual savings.

 

Additional Experience

 

Production Technician - VAS Engineering, San Diego, CA

Commissioned Officer LTJG/Aide-de-Camp/Chief Security Officer - Armed Forces of the Philippines, Fort Bonifacio, Philippines

Marine/Naval Engineer - Hoegh Lines Shipping, Oslo, Norway

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Master of Business Administration, Major in Management - Strayer University, Charlotte, NC

Honors: Graduated with Highest Honors and 4.0 GPA

Graduate Thesis: How American Electronics Manufacturing Companies Can Compete With the Low Cost Labor Asian Electronics Manufacturing Companies

 

Bachelor of Science in Marine/Naval Engineering, Majors in Electronics, Electrical, Steam and Mechanical Engineering - Philippine Merchant Marine Academy (Federal Service Academy - Equivalent to the United States Merchant Marine Academy)

Honors: Honors Graduate

 

Graduate - US Army Financial Management School, Fort Jackson, Columbia, SC

Honors: Graduated with Honors, Military Achievement Award

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Certified Lean Manufacturing Specialist

Certified Six Sigma Black Belt

Marine/Naval Engineer (International License)

Qualified Member of Engineering Department (United States Coast Guard)

Class A Instructor IPC (Institute for Interconnecting and Packaging Electronics Circuit)

Recipient of three Diamond Awards and four Gold Awards of Solectron Technology, Inc.

Certificates/awards of military and electronics training and accomplishments from US, Europe and Asia

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Date

 

 

 

Contact Name, Title

Company Name

Address

City/State/Zip Code

 

Dear__________________:

 

I am currently exploring new career opportunities and to acquaint you with my qualifications, I am submitting my resume for review.  In advance, thank you for your time and consideration.

 

As demonstrated in the accompanying resume, I offer a comprehensive background in optimizing productivity, efficiency and profitability by applying Lean Six Sigma concepts to generate solid results.  Among my recent accomplishments, I:

 

  Achieved and consistently sustained less than 7 minutes machine change over time, improving 75% from 25 minutes.

  Boosted profit margin 7%, inventory 35%, scrap 45%, and lead time/delivery performance 99.4% by leading 100+ kaizen events.

  Led business growth from $100M to $200M in only 15 months.

 

I am now eager to contribute my business savvy, strategic planning skills and dynamic leadership, relationship building and administrative/financial management abilities toward collaborating in your success as a key member of your executive team.  I am confident that I could be a valuable asset to your firm in achieving both immediate and long-term goals, and look forward to meeting with you in the near future to discuss my qualifications and how they support your corporate vision.

 

Professionally,

 

 

 

Dennis Sarsozo

 

 

 

 

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Date

 

 

 

Contact Name

Company Name

Address

City/State/Zip Code

 

 

 

Dear _______________________________:

 

I would like to thank you for providing me the opportunity to interview with you and discuss the exciting (TITLE OF POSITION APPLYING FOR) position currently available with your company.  Having gained a deeper insight into the job requirements and your objectives, I am confident you will find me a valuable asset in achieving your goals.

 

As discussed, I am an enthusiastic, disciplined team player eager to launch a successful career as a dedicated member of your staff.  I believe you will find my dynamic (LIST A FEW SKILLS/QUALIFICATIONS RELEVANT TO THE POSITION) skills vital to your operations and look forward to contributing to your success.

 

Should you have any additional questions, or to discuss future employment opportunities, please feel free to contact me at your earliest convenience.  Again, thank you for the enlightening interview.  I look forward to your response.

 

Sincerely,

 

 

 

Dennis Sarsozo